The concrete mixer truck is equipped with cylindrical mixing drum to carry the mixed concrete. In the process of transportation, the mixing drum will always rotate to ensure that the concrete carried will not solidify. What are the main special mechanisms of the concrete mixer truck? Today, we will take you to know:
The special mechanism mainly includes power take-off, front and rear support of mixing drum, reducer, hydraulic system, mixing drum, control mechanism, cleaning system, etc. Its working principle: the power of the automobile chassis is taken out by the power take-off device, and the variable pump of the hydraulic system is driven. The mechanical energy is converted into hydraulic energy and transmitted to the quantitative motor. The motor drives the reducer, and the reducer drives the mixing device to mix the concrete.
Power take-off device
The main engine power take-off mode is adopted for domestic concrete mixer truck. The function of the power take-off device is to take out the power of the engine by operating the power take-off switch, and drive the mixing drum through the hydraulic system. The stirring drum rotates forward in the process of feeding and transportation to facilitate the feeding and mixing of concrete. It rotates reversely when discharging, and cuts off the power connection with the engine after the end of the work.
The power of the engine taken out by the power take-off device (generally full-function power take-off device at the rear) is converted into hydraulic energy (displacement and pressure), and then output to mechanical energy (speed and torque) through the motor to provide power for the rotation of the mixing drum.
After decelerating the speed of the motor output in the hydraulic system, it is transmitted to the mixing drum.
a. Control the rotation direction of the mixing drum to make it rotate forward in the process of feeding and transportation, and reverse rotation when discharging.
b. Control the speed of mixing drum.
It is mainly composed of mixing drum and its auxiliary supporting parts. The mixing drum is a concrete loading container, which is made of high-quality wear-resistant thin steel plate. In order to automatically load and unload concrete, its inner wall is welded with spiral blades of special shape. When rotating, the concrete moves along the spiral direction of the blade, and is mixed and mixed in the process of continuous lifting and turning. In the process of feeding and transportation, the mixing drum rotates forward, and the concrete moves inward along the blade. When discharging, the mixing drum reverses and the concrete is discharged outward along the blade. The rotation of the mixing drum is ensured by the hydraulic driving device. The loading capacity is 3-6 cubic meters. In general, the truck engine drives the hydraulic pump through the power output shaft, and then the high-pressure oil drives the hydraulic motor to drive the mixing drum. When the loading capacity is 9-12 cubic meters, the vehicle auxiliary diesel engine drives the hydraulic pump to drive the hydraulic motor. Blade is the main part of the mixing device, damage or serious wear will lead to uneven mixing of concrete. In addition, if the angle of blade is not reasonable, it will cause concrete segregation.
The main function of the cleaning system is to clean the mixing drum, and sometimes it is used for dry material mixing during transportation. The cleaning system also cools the hydraulic system.
The rotary sealing technology is adopted in the fully closed device to seal the inlet and outlet of the mixer, and a series of problems such as water evaporation, mortar layering, concrete spreading and driving safety of the traditional mixer truck are solved.
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